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The Shaping Factory has worked with several big brands and was able to deliver pragmatic project objectives
Scissor Type Car Lift Analysis
To Perform failure analysis of the body designed and developed according to the actuator standards using analytical calculation and Finite Element Analysis - This is the validation to determine the stresses and failure regions of the parts under consideration prior to the prototype and die development stage. - This validation is followed by practical validation and cycle tests after developing the prototype body .
View DetailsScissor Type Car Lift Analysis
Scissor Type Car Lift Analysis
Bolted nozzle flange structural analysis
The mass flow rate and co efficient of flow were evaluated of an angle valve of specific dimensions. Also, along with it, other important parameters were also evaluated like pressure, velocity, force, surface area, etc. For more info call:
View DetailsBolted nozzle flange structural analysis
Bolted nozzle flange structural analysis
- Phone:+1 6476711227
- Email:contact@theshapingfactory.com
- Website:https://theshapingfactory.com/projects/
Heat Transfer Analysis
Heat transfer analysis in a heat exchanger using CFD method To find the temperature of the coolant and exhaust gas at the corresponding outlet at a different mass flow rate. Also, to analyze the heat flux and the flow pattern inside the volumetric space of the heat exchanger, and the temperature distribution across the wall area. And finally, examine the pressure drop at the outlets. For more info call: contact@theshapingfactory.com
View DetailsHeat Transfer Analysis
Heat Transfer Analysis
CFD Analysis - Solar Panel
The project was to find out the flow rate of water, and to select the appropriate pump such that the water flows with the required flow rate and velocity from each nozzle and to optimize the arrangement of nozzles in series or parallel for the pump horse power. There are total 4 solar panel lines in parallel and to clean it, there are total 88 nozzles. For more info call: contact@theshapingfactory.com
View DetailsCFD Analysis - Solar Panel
CFD Analysis - Solar Panel
CFD-structural Coupled analysis
CFD-structural Coupled analysis of a ball valve seat The study was a CFD-structural coupled analysis on the seat of the ball valve for three different materials: PTFE, NITINOL, and VITON The boundary condition is based on pressure drop and is selected for the most critical situation of the ball valve selected for the analysis. From the results of factor of safety, total deformation, maximum principal stress, Nitinol is the most ideal material for the seat of the ball valve but also the price of Nitinol is way more than Teflon and TPU. 1 kilogram of Nitinol costs between 20 USD- 50 USD. For more info call: contact@theshapingfactory.com
View DetailsCFD-structural Coupled analysis
CFD-structural Coupled analysis
Bolted nozzle flange structural analysis
Two nozzles were connected through a bolt. The strength analysis of the bolt was done keeping in mind all the contact surfaces type, forces applied and fixed surfaces. The section deformation, stress, shear strain, bolt pretension, etc. were computed through this study. For more info call: contact@theshapingfactory.com
View DetailsBolted nozzle flange structural analysis
Bolted nozzle flange structural analysis
Flow Analysis
Flow Analysis of a nozzle It was quite a short project where a specific nozzle was taken studied for its pressure quantities and its velocities For more info call: contact@theshapingfactory.com
View DetailsFlow Analysis
Flow Analysis
Product Design using Generative Design
PRODUCT DESIGN USING GENERATIVE DESIGN Designed a desk organizer model having mobile holder with a name acronym, a pen pencil holder, notes and pad holder, company logo, and a space for other utilities. The loads were applied and the material used for generative design was ABS plastic. let's take a look at some numbers WEIGHT Generative - 1806 gms normal - 2260 gms % change - 20% COST OF 3d PRINTING AT 25 % INFILL (GENERALLY IT IS 15/GRAM) GENERATIVE - 9060 RS NORMAL - 10620 RS %cost reduction - 12% COST OF 3D PRINTING AT 50% INFILL DENSITY Generative- 13755 Rs normal- 16545 Rs % cost reduction - 17% For more info call: contact@theshapingfactory.com
View DetailsProduct Design using Generative Design
Product Design using Generative Design
Topology optimization
Topology optimization of a electronic enclosure The object taken for the study is the top part of the electronic enclosure The other part (bottom part not taken for study) weigh around 90 gms of all the electronics (batteries, sensors, PCB, etc) For more info call: contact@theshapingfactory.com
View DetailsTopology optimization
Topology optimization
CFD-Structural analysis
Coupled CFD-structural analysis of shell of a 3-inch pressure reducing valve The material of the shell used here is PLA plastic. The PLA material shell's Factor of safety is analyzed. For more info call: contact@theshapingfactory.com
View DetailsCFD-Structural analysis
CFD-Structural analysis
Robotic Arm Design
We designed a six degree of freedom robotic arm with holders and arms.The design for 3D printed and was assembled to a complete working model.
View DetailsRobotic Arm Design
Robotic Arm Design
- Phone:+1 (859) 254-6589
- Email:info@example.com
3D motion study analysis
3D motion study analysis of the metro Girder launching To estimate the position, boom length, and radius of the crane to lift and place the girders on the portal. Also, to check and verify the crane lifting capacity at the particular boom length and boom radius. To prepare the 3D model of the actual site in its original size. elements like pier-portal, crane, road, wall, girder, rail, etc were drawn in 3D with their original shape and dimensions. A 3D model of the crane was prepared according to the outline dimensions of the crane to be used. Similarly, all the parts were the appropriate degrees of freedom. There were assumptions taken. As the flexible rope cannot be modeled in 3D software, so, a rigid rod is modeled for it. Which also fulfills the criteria of rope remain always straight in practical application. Then, the degrees of freedom of the crane were manipulated to get the optimum position, boom length, and boom radius so that the girder can be launched on the portal easily with some clearance left from all the obstructions and in minimum crane capacity. For more info call: contact@theshapingfactory.com
View Details3D motion study analysis
3D motion study analysis
Failure analysis of PP-steel table
Failure analysis of PP-steel table The Purpose of the FEA Study was to determine the strength of the Foldable table containing Polypropylene top and steel tube stands. Also, the purpose was to check different designs of the same table, like one with the top having ribs and one with the top not containing ribs, and optimize the wall thickness of the Polypropylene top. For more info call: contact@theshapingfactory.com
View DetailsFailure analysis of PP-steel table
Failure analysis of PP-steel table
Thermal analysis
Thermal analysis of a solar still using FEA method. The client wanted to optimize the fin thickness and height so that the maximum output of distillate can be collected. Solution : The client has provided me the solar heat flux at a particular hour of the day. I have applied that boundary condition in the software by calculating the heat flux on every region like glass, aluminum basin, water, and fins by the theory of radiation and applying the reflection, absorption, and emission from all the surfaces. Transient analysis for 4 hours was performed and the results were nearer to the actual readings For more info call: contact@theshapingfactory.com
View DetailsThermal analysis
Thermal analysis